Some of the more common gas cheap industrial fired steam boiler deposits are: sulfate, carbonate, silicon and iron. Acid sulfate does not bubbling, since relatively hard sulfates, carbonates decompose at high temperatures, the bicarbonate will dissolve, but the release of carbon dioxide will form an insoluble carbonate salt.
Some clients prefer coal fuel for boilers because there are cheap and rich coal resource in their countries, like in India, Indonesia, Vietnam, etc. Some clients tend to purchase natural gas fired boiler even a little expensive than other fuels because of the government policy.
New gas boilers generally have efficiency ratings between 55% and 90% percent AFUE (or Annual Fuel Utilization Efficiency). A high-efficiency gas boiler usually has an AFUE between 90 percent and 96 percent, and a few models even boast a rating as 97 percent. The primary cause of this higher efficiency is the boilers second heat exchanger.
Also, the presence in cheap coal of chlorine can cause high- and low-temperature corrosion in and behind the boiler. The presence of sulfur in high concentration will additionally lead to sulfuric acid in the ductwork. Chlorine corrosion can occur at high temperatures on the superheater and reheat surfaces.
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However, the current low price of natural gas may make up for at least some of the cost of this loss of efficiency. There’s also a significant impact on heat transfer in the boiler from one fuel
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13.2.1 Coal-fired power systems. Existing coal-fired Rankine cycle power generation systems that use ambient pressure air-fired boiler technology are in common use throughout the world. The typical efficiencies (based on high heating value) of these systems are approximately 34% for subcritical cycles and 39% for supercritical cycles.
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Moving the current average global efficiency rate of coal-fired power plants from 37.5% to 47.5% by deploying more advanced off-the-shelf technology could cut two gigatonnes of CO2 emissions. Deploying high efficiency, low emission (HELE) coal-fired power plants is a key first step along a pathway to near-zero emissions from coal with carbon
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